Activity 5.6 Physical Property Analysis


Activity 5.6 Physical Property Analysis
Questions for Aluminum Object One

Directions: Complete the calculation by hand. Show all work below and select the appropriate answer based on your calculations. Check your work using the 3D modeling software. If your answers differ, explain why you think they are different where appropriate.

1.      What is the volume of the part?

A.     1.875 in.³
B.     1.125 in.³
C.    1.375 in.³
D.    2.125 in.³

SHOW WORK:


                

2.                                                      What is the density of aluminum in grams per cubic centimeter? (This may require research. Be sure to document your source.)
 2.700 g/cm^3

3.                                          What is the density of aluminum in pounds per cubic inch? Show your work including all conversion factors. 

0.0975 lb/in^3


4.                                          Find the mass of the object (in pounds-mass) if it is made of aluminum.
A.     0.125 lbm
B.     0.135 lbm
C.    0.257 lbm
D.    0.312 lbm

SHOW WORK:





5.      What is the surface area of the part?
A.     7.250 in.²
B.     8.250 in.²
C.    9.250 in.²
D.    10.250 in.²

SHOW WORK:





6.      What are the physical properties presented in the CAD software? Include units.

A.  Density ___________2.700 g/cm^3____
B.  Mass _______0.134 lbmass________
C.  Surface Area _________10.250 in^2______
D.  Volume ________1.375 in^3_______


         

 7.      If one quart of cleaning solution will clean 14400 in.2, how many quarts will be required to clean 3000 parts? Use 3D software physical properties.

A.     2.000
B.     1.500
C.    2.135
D.    2.145

SHOW WORK:



Questions for Brass Object One

Directions: Complete the calculation by hand. Show all work below and select the appropriate answer based on your calculations. Check your work using the 3D modeling software. If your answers differ, explain why you think they are different where appropriate.

1.      What is the volume of the part?

A.                 2.375 in.³
B.                 3.125 in.³
C.                2.031 in.³
D.                4.125 in.³

SHOW WORK:







2.      What is the density of brass in grams per cubic inch?
 8.470 g/cm^3

3.      What is the density of brass in pounds per cubic inch? Show your work including all conversion factors.

 0.306 lb/in^3

4.      Find the mass of the object if it is made of brass.

A.                 0.621 lbm
B.                 0.547 lbm
C.                0.257 lbm
D.                0.312 lbm

SHOW WORK:





5.      What is the surface area of the part?

A.                 6.000 in.²
B.                 8.000 in.²
C.                0.250 in.²
D.                12.000 in.²

SHOW WORK:

           



6.      What are the physical properties presented in the CAD software? Include units.

a.                                          Density ______8.470 g/cm^3_________
b.                                          Mass __________0.622 lbmass_________
c.                                          Surface Area _________12.000 in^2__________
d.  Volume ________2.031 in^3___________


7.      What will be the total cost to ship 100 brass parts if the shipping rate is $4.25 per pound? Use the physical properties from the CAD analysis. SHOW WORK.'
Total Weight= 100(2.031 in^3 * 0.306 lb/in^3)
W=62.1486 lb
Cost= 62.1486 lb/$4.25 
Cost= 14.6232
High Density Polyethylene Example 3

1.      What are the physical properties presented in the CAD software? Include units.
A.  Density __________0.952 g/cm^3_________
B.  Mass ____________0.136 kg_______
C.  Surface Area _________19419.444 mm^2__________
D.  Volume _________143333.333 mm^3__________






2.      What is the surface area in square centimeters? SHOW WORK.

 _19419.444 mm^2__


3.      What is the volume in cubic centimeters? SHOW WORK.
 143333.333 mm^3



4.      What is the weight of the high density polyethylene part in pounds? Show your work and include all conversion factors.


0.300 lb


5.      How many parts can be made from 152 pounds of high density polyethylene? SHOW WORK.
152/0.3=506.666666667
506 parts can be made


Physical Property Analysis of Automoblox Vehicle
Use the 3D CAD software to perform a physical property analysis of the connector piece of your Automoblox vehicle. Create a new material in the software called Automoblox Plastic. Use the density you found for the connector and people in Activity 5.3 Determining Density and the other physical properties of ABS plastic.
Record the information below.

Print an isometric view of your connector piece and a copy of the CAD physical property values. Insert both into your engineering notebook.

1.      What are the physical properties presented in the CAD software? Include units.
a.      Density (from Activity 5.3) ________1.060 g/cm^3__________
b.      Mass ________0.036 lbmass__________
c.      Surface Area ___________7.426 in^2________
d.      Volume _________0.937 in^3 __________

2.      If there is a 4% loss of material in the manufacturing process, how much material should be purchased to produce 10,000 connector pieces? SHOW WORK.
 0.036*10,000*1.04= 374.4 lbmass


3.      If the cost of the plastic to manufacture the connector parts is $0.015 per cubic inch of material, what is the cost to manufacture 10,000 connector pieces? SHOW WORK.
0.937 in^3*10,000*0.015=$140.55 
Conclusion
1.      What do you need to know in order to perform a physical property analysis?
 The dimensions of the object and material type before using CAD analysis.

1.      Why is it important to understand the mathematics used in physical property analysis?
 In order to be able to figure out other property from using most basic SI or US units of measurement. 

2.      Why is it important to perform a physical property analysis prior to producing a part?
In order to check if any errors are made, and to see what the outcome will look like. 


3.      The clear enclosure piece and the wheels of the Automoblox are manufactured from polycarbonate. Do you think that the connector pieces are also manufactured from polycarbonate? Justify your answer.

Poly carbonate and abs plastic has different densities hence can't be made from same material type.

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